Share:


Effect of lateral stiffness of secondary suspensions on heavy-haul locomotives stability during braking based on simulation and experiment

    Lirong Guo Affiliation
    ; Kaiyun Wang Affiliation
    ; Zaigang Chen Affiliation
    ; Zhiyong Shi Affiliation
    ; Kaikai Lv Affiliation
    ; Rui Zhang Affiliation

Abstract

This paper aimed to investigate the effect of the lateral stiffness of secondary suspensions on the stability capacity and running safety of heavy-haul locomotives during braking based on the dynamic model and the field braking tests. The dynamic model of heavy-haul locomotives included two double-unit locomotives and five coupler systems. Simulation results indicate that the increasing of the lateral stiffness of secondary suspensions can improve the stability capacity and running safety of heavy-haul locomotives. Then, the field braking experiments were conducted to validate the dynamic model. Comparing the experiment results of different locomotives, the coupler and carbody yaw angles are respectively decreased by 31.8 and 29.5%, which is consistent with the simulation results. It is worthy to be noted that lateral vibration behaviour of the carbody increases with the increasing of the lateral stiffness of secondary suspensions. For the improved locomotive, the main frequency of lateral acceleration is 1…2 Hz. However, the main frequency of lateral acceleration is 0.5…1 Hz in the original locomotive tests. Moreover, the high-frequency vibration is increased, especially in 10…12.5 Hz. According to the simulation and experiment results, the reasonable lateral stiffness of secondary suspensions is 400 kN/m for the test locomotive.

Keyword : locomotive stability, coupler and draft gear system, braking, lateral stiffness, secondary suspensions, running safety

How to Cite
Guo, L., Wang, K., Chen, Z., Shi, Z., Lv, K., & Zhang, R. (2019). Effect of lateral stiffness of secondary suspensions on heavy-haul locomotives stability during braking based on simulation and experiment. Transport, 34(5), 548-558. https://doi.org/10.3846/transport.2019.11509
Published in Issue
Nov 21, 2019
Abstract Views
1299
PDF Downloads
640
Creative Commons License

This work is licensed under a Creative Commons Attribution 4.0 International License.

References

Belforte, P.; Cheli, F.; Diana, G.; Melzi, S. 2008. Numerical and experimental approach for the evaluation of severe longitudinal dynamics of heavy freight trains, Vehicle System Dynamics: International Journal of Vehicle Mechanics and Mobility 46: 937–955. https://doi.org/10.1080/00423110802037180

Chen, Z.; Zhai, W.; Wang, K. 2017. A locomotive–track coupled vertical dynamics model with gear transmissions, Vehicle System Dynamics: International Journal of Vehicle Mechanics and Mobility 55(2): 244–267. https://doi.org/10.1080/00423114.2016.1254260

Cole, C.; McClanachan, M.; Spiryagin, M.; Sun, Y. Q. 2012.Wagon instability in long trains, Vehicle System Dynamics: International Journal of Vehicle Mechanics and Mobility 50: 303–317. https://doi.org/10.1080/00423114.2012.659742

Cole, C.; Sun, Y. Q. 2006. Simulated comparisons of wagon coupler systems in heavy-haul trains, Proceedings of the Institution of Mechanical Engineers, Part F: Journal of Rail and Rapid Transit 220(3): 247–256. https://doi.org/10.1243/09544097JRRT35

Geike, T. 2007. Understanding high coupler forces at metro vehicles, Vehicle System Dynamics: International Journal of Vehicle Mechanics and Mobility 45(4): 389–396. https://doi.org/10.1080/00423110701215085

Guo, L.; Wang, K.; Lin, J.; Zhang, B.; Chen, Z.; Song, X.; Du, G. 2016. Study of the post-derailment safety measures on low-speed derailment tests, Vehicle System Dynamics: International Journal of Vehicle Mechanics and Mobility 54(7): 943–962. https://doi.org/10.1080/00423114.2016.1175646

Ma, W.; Luo, S.; Song, R. 2012. Coupler dynamic performance analysis of heavy-haul locomotives, Vehicle System Dynamics: International Journal of Vehicle Mechanics and Mobility 50(9): 1435–1452. https://doi.org/10.1080/00423114.2012.667134

Nasr, A.; Mohammadi, S. 2010. The effects of train brake delay time on in-train forces, Proceedings of the Institution of Mechanical Engineers, Part F: Journal of Rail and Rapid Transit 224(6): 523–534. https://doi.org/10.1243/09544097JRRT306

Simson, S. A.; Cole, C. 2008. Simulation of curving at low speed under high traction for passive steering hauling locomotives, Vehicle System Dynamics: International Journal of Vehicle Mechanics and Mobility 46(12): 1107–1121. https://doi.org/10.1080/00423110701883163

UIC 518 (E). 2009. Testing and Approval of Railway Vehicles from the Point of View of their Dynamic Behaviour – Safety – Track Fatigue – Ride Quality.

Wang, K.; Liu, P.; Zhai, W.; Huang, C.; Chen, Z.; Gao J. 2015. Wheel/rail dynamic interaction due to excitation of rail corrugation in high-speed railway, Science China Technological Sciences 58(2): 226–235. https://doi.org/10.1007/s11431-014-5633-y

Wang, K.; Zhai, W. 2009. Dynamic interaction between heavy locomotive and track under longitudinal force of coupler, Journal of Southwest Jiaotong University 44(1): 7–12. (in Chinese).

Wang, K.; Zhai, W.; Lv, K.; Chen, Z. 2016a. Numerical investigation on wheel–rail dynamic vibration excited by rail spalling in high-speed railway, Shock and Vibration 2016: 9108780. https://doi.org/10.1155/2016/9108780

Wang, K.; Zhang, R.; Chen, Z.; Shi, Z. 2016b. Effect of coupler position errors on dynamic performance of heavy-haul locomotive, Journal of Southwest Jiaotong University 51(6): 1041–1046. (in Chinese).

Wu, Q.; Cole, C.; Luo, S.; Spiryagin, M. 2014. A review of dynamics modelling of friction draft gear, Vehicle System Dynamics: International Journal of Vehicle Mechanics and Mobility 52(6): 733–758. https://doi.org/10.1080/00423114.2014.894199

Wu, Q.; Luo, S.-H.; Wei, C.-F.; Ma, W.-H. 2012. Dynamics simulation models of coupler systems for freight locomotive, Journal of Traffic and Transportation Engineering 12(3): 37–43.

Xu, Z.; Wu, Q.; Luo, S.; Ma, W.; Dong, X. 2014. Stabilizing mechanism and running behavior of couplers on heavy-haul trains, Chinese Journal of Mechanical Engineering 27(6): 1211–1218. https://doi.org/10.3901/CJME.2014.0905.146

Yao, Y.; Liu, X.; Zhang, H.; Luo, S. 2014. The stability and mechanical characteristics of heavy-haul couplers with restoring bumpstop, Vehicle System Dynamics: International Journal of Vehicle Mechanics and Mobility 52(1): 26–44. https://doi.org/10.1080/00423114.2013.849352

Yao, Y.; Zhang, X.-X.; Zhang, H.-J.; Luo, S.-H. 2013. The stability mechanism and its application to heavy-haul couplers with arc surface contact, Vehicle System Dynamics: International Journal of Vehicle Mechanics and Mobility 51(9): 1324–1341. https://doi.org/10.1080/00423114.2013.801500

Zhai, W. 2020. Vehicle–Track Coupled Dynamics: Theory and Applications. Springer. 417 p. https://doi.org/10.1007/978-981-32-9283-3

Zhai, W.; Liu, P.; Lin, J.; Wang, K. 2015. Experimental investigation on vibration behaviour of a CRH train at speed of 350 km/h, International Journal of Rail Transportation 3(1): 1–16. https://doi.org/10.1080/23248378.2014.992819

Zhang, Z.; Li, G.; Chu, G.; Zu, H.; Kennedy, D. 2015. Compressed stability analysis of the coupler and buffer system of heavy-haul locomotives, Vehicle System Dynamics: International Journal of Vehicle Mechanics and Mobility 53(6): 833–855. https://doi.org/10.1080/00423114.2015.1023318